Enginering

In: Business and Management

Submitted By mhornback44
Words 856
Pages 4
ME Analysis Project #2

Christian Seymour

Due Date: December 12, 2013

Abstract:
The diameter for my shaft design was hand calculated to be 0.8756” for a factor of safety or 2. This factor of safety was expected to be the outcome in FEA SolidWorks and it was not. The reason for this is simply SolidWorks is not the best tool to use for complex designs and loads as ours was. It worked great for the simple beam deflection in the last project. Many times hand calculations are the long way of doing things. In this case, it took much longer to figure out the correct way of adding fixtures, load, and connections in SolidWorks. Many of the material properties in SolidWorks are also not the same as they are in our book. Simply said, choosing which method to use is the hardest decision to make. Sometimes FEA analysis is better, and in some cases, hand calculations are the easiest.
Background:
We have been given the task to design a shaft to specific guidelines using inch size pillow blocks. We will perform appropriate calculations using modeling techniques and verify the design in SolidWorks FEA program. The problem is 7-5 in the book and is shown below:

The problem statement: A geared industrial roll shown in the figure is driven at 300 rev/ min by force F acting on a 3-in-diamter pitch circle as shown. The roll exerts a normal force of 30 lbf/in of roll length on the material being pulled through. The material passes under the roll. Design a shaft for the situation of the industrial roll with a design factor of 2 and a reliability goal of 0.999 against fatigue failure. Pick a shaft size that does not deflect greater than 2”.
We have been given this problem to see how we will approach a design problem like this and I hope I have approached it correctly. I plan to figure out all of the statics, and back solve for a diameter using a factor of…...

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